Product Overview
This is a 16-cavity (8+8) high-precision injection mould, engineered for the high-volume manufacturing of small, intricate plastic parts (e.g., electronic connectors, automotive fasteners, or micro-components). The mould features a symmetrical, optimized cavity layout to ensure uniform filling, minimal cycle time, and 100% part consistency across millions of production cycles.
Key Technical Specifications & Features
✅ Multi-Cavity High-Volume Design
- 16-cavity configuration (8+8 split layout) for maximum production efficiency, ideal for mass manufacturing of small components
- Balanced runner system (hot runner optional) to ensure equal melt flow to every cavity, eliminating part variation
✅ Ultra-Precision Machining & Tolerance Control
- Manufactured with premium tool steels (NAK80, S136(H), H13) for exceptional wear resistance and dimensional stability
- Tight tolerance control of ±0.005mm, achieved via high-precision CNC machining, wire EDM, and sinker EDM
- Precision texture/finish replication for functional and aesthetic part requirements
✅ Advanced Cooling & Ejection Systems
- Strategically routed conformal cooling channels to maintain uniform mould temperature, reduce cycle time, and prevent warpage
- Integrated precision ejection system for damage-free removal of delicate micro-components, ensuring zero part defects
✅ Global Standard Compatibility
- Mould base compliant with international standards: LKM, HASCO, DME
- 100% HASCO standard components for global interchangeability, easy maintenance, and reduced downtime
- Mold life: 500,000–1,000,000+ shots, suitable for long-term mass production
✅ Material & Compliance
- Optimized for engineering thermoplastics: ABS, PP, PC, POM, PA, and other high-performance plastics
- Fully compliant with RoHS, UL, and ISO 9001/14001 certifications, meeting global OEM quality requirements
Comprehensive One-Stop Service
We provide end-to-end solutions to streamline your production process:
- DFM Analysis: Proactive design optimization to reduce costs, eliminate production risks, and improve manufacturability
- Mould Design: Expert engineering using UG, PRO-E, CAD, and other advanced design software
- Precision Manufacturing: In-house CNC machining, EDM, grinding, and full mould assembly
- Mould Trial & Validation: Comprehensive testing to ensure part quality, dimensional stability, and production efficiency
- Value-Added Services: Injection molding, secondary operations (painting, plating, assembly), and lifelong after-sales support
Core Competitive Advantages
- Specialized Precision Expertise: Decades of experience in multi-cavity micro-component mould design and manufacturing
- Full In-House Manufacturing: Complete set of mould making and injection molding machines for end-to-end quality control
- Short Lead Times & Cost-Effectiveness: Streamlined production workflows for fast delivery at competitive factory-direct pricing
- Global Client Experience: Proven track record serving automotive, electronics, and medical device OEMs worldwide, adhering to diverse international standards
